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Making a knife handle using a lathe

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Greetings.

Quite a long time ago I got a pair of knife blades. These were homemade knives made back in Soviet times. One did not have a pen at all, the other had a few fragments of transparent plastic left from the pen.

Finally, I chose the time to make the handles for these knives, otherwise there are several stainless steel knives in my kitchen that do not hold sharpening at all.

knife without handle
knife without handle

I slightly straightened the shape of the blades, polished it as best I could and sharpened it.

I decided to make the handle from oak dies.

oak dies with markings for installing a knife

In these dies I made markings to secure the knife. To select the grooves, I used a flexible shaft clamped in a chuck, and installed the chuck in a lathe. (I reviewed it here).

The machine gives a maximum of 3800 rpm and for a rotary cutter, in my opinion, this is quite enough.

milling grooves in the workpiece for the knife handle

The knife blade had a hole in the handle area, into which I inserted a small dowel to better secure the handle.

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dowel in knife handle

Then I glued both halves to the joinery PVA. He used glue to lubricate both the gluing plane and the grooves for the blade.

gluing parts of the handle

After the glue had dried, I cut off the ribs of the handle with a chisel and tried to shape it with a burr.

handle processing with a burr

It seemed to me a long process, so I clamped a sanding pad with Velcro into the chuck of the lathe, and I made the shape of the handle with the help of this grinding wheel. First I used 40 grit and then 80 grit.

grinding on a lathe

It turned out to be much faster. Then I smoothed the handle with a grinding attachment on a flexible shaft, and then 180 with sandpaper by hand.

smoothing the knife handle

The final grinding was done with a "mop" of sandpaper, and in the end he worked with a felt wheel.

sandpaper "mop"

Overall, this is a pretty good pen.

finished pen

Covered the pens with oil and wax.

ready-made knife handles

For greater clarity, I suggest watching a video clip on the manufacture of this pen.

Thanks for reading. I would be glad to have your support in the form of a like and a subscription to the channel. And see other publications on the channel.

Alexander.

P.S. I also invite you to your site.

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