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Making a sofa with your own hands in a home workshop. Pre-assembly and little tweaks. Part 7

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Pre-assembly allows you to check how the parts fit the arcs to each other and, if jambs are found, correct them before painting.

Before assembling, it remains to make several holes to connect the central jumper with dowels.

It remains to drill holes for assembling the central lintel. Photo by the author
It remains to drill holes for assembling the central lintel. Photo by the author
The result is a row of three holes. Photo by the author
The result is a row of three holes. Photo by the author
It remains to drill holes for assembling the central lintel. Photo by the author

After that, the sofa was pre-assembled.

Assembled sofa frame. Photo by the author
Assembled sofa frame. Photo by the author
Assembled sofa frame. Photo by the author
Sofa frame with fitted cushion bases. Photo by the author
Sofa frame with fitted cushion bases. Photo by the author

All connections have been checked here and mates have been corrected where necessary. For example, a cutout for a decorative strip, which was installed in the sidewall under the armrest.

Cut-out for installing a decorative strip. Photo by the author
Cut-out for installing a decorative strip. Photo by the author

The frame was then taken apart for final sanding before painting.

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I grinded with a surface grinder, which I had at that time in the workshop.

Sanding before painting. Photo by the author
Sanding before painting. Photo by the author

*** When grinding some pressure is exerted on the parts and in order to avoid possible dents from trapped sawdust, I put a piece of foam polyethylene under the parts.

I usually finish sanding on softwood with 120 grit sandpaper.

All parts were chamfered by hand and using sandpaper. He made a noticeable rounding on the armrests, and insignificant on the other parts.

Obtaining a rounding on the armrest. Photo by the author
Obtaining a rounding on the armrest. Photo by the author

Some details needed to be putty. For this, I prefer to use a homemade putty, which I mix right before applying.

*** The composition of such a putty very simple: wood dust left after sanding and PVA building glue. I use the construction one because it is well polished and well painted.

Wood dust and construction PVA for the manufacture of putty. Photo by the author
Wood dust and construction PVA for the manufacture of putty. Photo by the author

This completes the preparation of the parts and the next step is painting and assembly.

More details can be found in the video clip.

Download sofa project link.

First part look here.

The second part here.

The third part of this link.

Fourth part look here.

Fifth part - here.

The sixth part - here.

It is interesting

Last year, the channel had a series of posts on making a bathroom cabinet. Who is interested can see link.

And even earlier, there was a series of articles on making a durable, reliable stool. You can see here.

And more recently it was series about chair making.

Thanks for reading. I would be glad to have your support in the form of a like and a subscription to the channel. And see other publications on the channel.

Alexander.

P.S. I also invite you to your site.

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