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How I made a bent armrest for a sofa

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Greetings.

In a recent publication, I gave drawings of such a sofa.

Sofa. Not folding. Photo by the author
Sofa. Not folding. Photo by the author

For those who are interested in these drawings, see the link at the end of the article.

And here I will tell you how I made bent armrests for this sofa.

I assembled the entire sofa from a 20 mm thick board, including the armrests.

Armrest layout. Author's drawing.
Armrest layout. Author's drawing.

As a template, I marked and sawed out the longest part.

First detail. served as a template for the rest. Photo by the author

And already for this detail I marked and cut out all the rest.

Marking the rest of the parts according to the template. Photo by the author

When marking with a template, it is convenient to bypass knots and other defects of the boards.

The first part-template I made strictly according to the markup, but the rest I cut out with some margin.

The armrest was glued from three layers with overlapping joints. When gluing, I also coated the ends of the parts with glue. The middle layer was additionally fixed against displacement with 25 mm thin nails. And the whole package of parts was tightened with clamps.

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The first layer of the armrest. Photo by the author
The first layer of the armrest. Photo by the author
The first layer of the armrest. Photo by the author
The first layer of the armrest. Photo by the author

After drying, it was necessary to bring this blank to its final form. I first planed the strongly protruding parts with a plane.

Armrest alignment. Photo by the author

And initially I walked along the bend with a rasp for a rough leveling, and then grinded it around on a drill.

Coarse rasping. Photo by the author
Coarse rasping. Photo by the author

The inner part was also sanded with a drill, only I used a grinding drum.

I tried to make the armrests the same in shape.

Checking the uniformity of the armrests. Photo by the author
Checking the uniformity of the armrests. Photo by the author

I first prepared all parts of the sofa for assembly and did preliminary assembly. He painted everything separately.

Painting parts of the sofa. Photo by the author

And here are the armrests after painting.

Armrests after painting. Photo by the author.

Collected the sofa on dowels. In more detail about the assembly, about the homemade assembly tool and about the nuances of drilling dowel holes with this device, I will tell in another publication.

The article with drawings of the sofa can be viewed here.

Thanks for reading. I would be glad to have your support in the form of a like and a subscription to the channel. And see other publications on the channel.

Alexander.

P.S. I also invite you to your site.

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