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Stands for the grinder (angle grinder) with a do-it-yourself broach system. The simplest and most convenient designs

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The article Grinder stand (angle grinder) for stationary cutting. Tips for choosing readers have noticed that some inexpensive factory-made models do not differ in cutting accuracy due to backlash in the design.

But the main drawback: racks for angle grinders of this type do not allow making straight longitudinal cuts of a sheet blank and cutting wide blanks. We need one more degree of freedom of the tool - as they say, broaching the tool.

Two photographs of readers who commented on the article with photographs of assembled racks with the possibility of pulling angle grinders:

Rack with a profile tube structure
Rack with a profile tube structure
Strut from used car shock absorbers
Rack with a profile tube structure

I propose to see the process of assembling such structures. First model: stand for angle grinder from a profile pipe on bearings:

© i.ytimg.com

For assembly you will need: 4 segments from a profile pipe with a section of 20x20x2 mm, 7 bolts 7 cm long and a hairpin 10-12 cm, 8 bearings, suitable for the diameter of the bolts and a set of nuts and washers for fastening:

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A source: https://usamodelkina.ru/16412-prostaja-i-bezotkaznaja-stojka-s-protjazhkoj-dlja-bolgarki.html
A source: https://usamodelkina.ru/16412-prostaja-i-bezotkaznaja-stojka-s-protjazhkoj-dlja-bolgarki.html
A source: https://usamodelkina.ru/16412-prostaja-i-bezotkaznaja-stojka-s-protjazhkoj-dlja-bolgarki.html
A source: https://usamodelkina.ru/16412-prostaja-i-bezotkaznaja-stojka-s-protjazhkoj-dlja-bolgarki.html

We drill holes in the pipe sections so that with the help of bolts we assemble the structure shown in the second slide. Further, from the same sections of the profile pipe and two sections from the corners, you need to weld the stand (3 and 4 slides). We drill holes at the ends of the rack and weld an elongated nut in order to screw them onto the ends of the stud. Only then we screw the stand to a sheet of plywood 18 mm thick. Next, you need to make a retainer for angle grinders:

A source: https://usamodelkina.ru/16412-prostaja-i-bezotkaznaja-stojka-s-protjazhkoj-dlja-bolgarki.html
A source: https://usamodelkina.ru/16412-prostaja-i-bezotkaznaja-stojka-s-protjazhkoj-dlja-bolgarki.html
A source: https://usamodelkina.ru/16412-prostaja-i-bezotkaznaja-stojka-s-protjazhkoj-dlja-bolgarki.html

We make one edge of the retainer for the holes of the grinder handle, and the other for screwing to a metal clamp with a rubber seal for attaching pipes. We fasten the bracket with angle grinder to a profile pipe 25x25x2 mm 50 cm long. At the end of the assembly, we adjust the grinder to a vertical position using a bolt in the area of ​​the clamp. On the reverse side, screw the stopper to the pipe (third slide).

© usamodelkina.ru

We saw through a slot in the plywood base (with a disc for wood) and fasten the workpiece stop made from the corner. The emphasis can be made quick-detachable, on the "lambs" for fixing in the position of 90 degrees. and 45 gr. Low legs with a rubber base can be screwed to the back of the plywood (so that the whole structure does not slip).

In more detail, the manufacturing process in the video:

You can also add a spring to the bottom of the pipe structure, which will press the end of the pipe against the base. A little effort trying to lift the angle grinder up will not hurt.

On such a stand, you can conveniently cut not only metal, but also saw a stone (with a disc over a stone). A tree is also possible, but if only with a safe disk on a tree. I talked about them in the article: Safe cutting discs for wood for grinders (angle grinder)

The next model of a rack for angle grinders with a broach is based on used shock absorbers. Homemade type:

A source: https://цдюнтт.рф/tehnika/otreznoj-stanok-iz-bolgarki-i-amortizatorov-svoimi-rukami.html

You will need two car shock absorbers. They can be picked up at any car service for free. You will need to refine them. To do this, drill a hole and drain the oil from them (oil residues). Well, we launder it from dirt. Without oil, the shock absorber rod will move effortlessly, and air will enter and exit through the hole.

A source: https://цдюнтт.рф/tehnika/otreznoj-stanok-iz-bolgarki-i-amortizatorov-svoimi-rukami.html
A source: https://цдюнтт.рф/tehnika/otreznoj-stanok-iz-bolgarki-i-amortizatorov-svoimi-rukami.html
A source: https://цдюнтт.рф/tehnika/otreznoj-stanok-iz-bolgarki-i-amortizatorov-svoimi-rukami.html
A source: https://цдюнтт.рф/tehnika/otreznoj-stanok-iz-bolgarki-i-amortizatorov-svoimi-rukami.html

Using welding, we make a clamp-fastener for car pillars and a rack frame. The grinder attachment is shown in the third and fourth slides. Made from corner, bushings and steel strip.

We attach the shock absorbers in the cage through the hairpin. We fasten a sheet of plywood and an emphasis for workpieces to the bed. A spring is installed to return the angle grinder.

This option is suitable for powerful angle grinders. The costs for both rack options are within 500 rubles, if you use used metal and plywood trimmings. Only fasteners and bearings are purchased new.

Another example of a similar design with used shock absorbers with a detailed description of assembly here: https://www.drive2.ru/c/479394217609658791

Here are some more examples of homemade broach racks:

© avtomoto-best.ru
© avtomoto-best.ru
© avtomoto-best.ru

From similar factory models, we can note the racks for the Beking BG-612506 and MVI 4223 grinder. Although I have not seen such racks on sale in stores. Why such a small choice? The design is simple, more functional than a classic lever arm, and would be in high demand.

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