Garage of sandwich panels: personal experience

If the cabins and barns - an integral part of the suburban area, then build or not to build a garage - differing opinions. Too often, a garage converted into an ordinary closet, filled with whatever you like, but not a car that just stands under a canopy. Garage - an important and responsible construction. Most often it is build on frame technology or of concrete blocks. Therefore, interested in the experience of the portal member with the nickname ansushkov. The user has decided to erect a garage on malorasprostranonnoy among privateers technology - of polyurethane sandwich panels.

In this article:

• What is a sandwich panel.
• How to build a garage of sandwich panels.
• How to mount a sandwich panel.
• What is the cost to build a garage of sandwich panels.

What is a sandwich panel

Sandwich panels are widely used in commercial construction. It affects the processability of the work with this material, and high speed assembly building.

This can be a warehouse, workshop, office building, etc. But the sandwich panels in the private housing construction is still perceived as exotic. This is due to the inertia of thinking of many developers who are used to build the old fashioned way. Many manufacturers do not want to mess with small orders (a dozen or two panels), as sandwiches profitable to sell commercially.

First briefly describe what the sandwich panel.

Sandwich panel is a three-layer material, wherein between the two outer shells, steel sheets, the core is - insulator. The panels are mounted on a metal frame by means of special fasteners.

Insulation in sandwiches may be based on polyurethane (PUR) or mineral wool - rock wool. Important: insulator defines the scope of the use of sandwich panels in many ways. PPU is not afraid of water, does not rot, does not dampen. Therefore, such a sandwich panel is used in storages, refrigerating chambers, where conducted "wet processes" - car washes, etc. Sandwich panels with a core of stone wool, because of the high fire resistance, often used in the construction of shopping complexes, ie, in crowded areas people.

Another key difference polyurethane sandwich panels from mineral wool sandwich - a special lock "thorn-groove". As a result, when joining the panels is obtained a tight connection, and form a closed insulating circuit that reduces the heat losses of the building and simplifies installation.

We go back to the story ansushkov.

The construction of the basement garage of the sandwich panels

ansushkov (User FORUMHOUSE):

I decided to build a garage size 12000h6500 mm panels. Dimensions of the garage calculated from the space under 2 cars and storage space for all sorts of "usefulness". Fundam - monolithic reinforced concrete slab thickness of 15 cm. On the wall plan put sandwich panels of polyurethane foam thickness of 10 cm, 15 cm to the roof. Frame under sendvichi- profiled metal tube.

The user as an option considering the construction of a garage on the classical frame technology, but the place of residence ansushkov - Western Siberia. It - severe weather conditions: great snow and wind loads, rain, etc. Therefore, in order not to think about the condensate, the possible otsyrevanie wood, soaking insulation and reducing the durability of the structure, the user has selected an option-fabricated: sandwiches PPU.

Sandwich panels of polyurethane allow all-weather installation, because not subject vlagonakopleniyu.

The user of the classic brick garage "turnkey" without foundation, averaged estimate of about 450 thousand. rub. Having decided not to mess with the tree, ansushkov He started the construction of the garage of the sandwich panels.

This technology can also be called frame, because panels are fixed to the frame, which is welded from metal pipes.

As the user base of the garage took the photo from the Internet, only slightly increase its size.

• the height of the garage in the area of ​​the gate - 3600 mm;
• the height of the garage at the back of the - 2200 mm.

The frame is welded from profile pipe of 8x8 cm, it was also used to enhance the profiled tube 6x6, 6x4 cm area. More users plan to equip the garage cellar, burying caisson size 2000h2000h3000 mm, but later on this scheme refused.

Important: frame made of metal pipes and trusses for the roof was not on the eye and on the project, taking into account the snow load. Moreover, with the margin of safety.

Slab foundation erected on the classical scheme, breaking the construction into stages:

• Excavation.
• Dumping sand excavation.
• Careful compaction of sand to prepare the ground.
• Dumping of rubble and then ramming.

During the construction of the foundation, to the sand and gravel are not mixed, and eventually did not go into the ground, should be used geotextile.

ansushkov:

M300 concrete slab poured in one go together with the blind area and a ramp for entry into the garage. Reinforcement - two levels - mesh 30x30 cm cell. I wanted immediately withdraw the top plate to "zero" for laying finishing coating, but pumped weather. It was a downpour, and the workers were unable to reach an ideal mixture of lighthouses. Now I will think of what to do the finishing floor.

Important: the foundation before the concrete is poured, mortgages laid under the support frame rack. For this purpose have square cut out of a sheet metal thickness of 0.8 cm, the size of 25x25 cm and welded thereto 12th armature. On each side of a square one armaturinami welded, with the bent-shaped and Z zavedonnoy a foundation body to a depth of 15 cm.

Filling is level and tied with binding wire to the foundation reinforcement.

Construction of a metal frame and installation of sandwich panels

Cooked frame garage and carrying farm of profile pipes, their prime and paint.

Then, the frame mounted on the base.

Experience has shown that it is - not the most difficult stage of construction. The hardest thing to find a sandwich panel, to be exact - a small party, within a reasonable time.

ansushkov:

Search sandwich evolved into a whole epic. When I needed size panel made only to order, with prices (from 500 to 670 rubles), and time (1 to 3 months) biting, because Panel produced only at the factory, and the volume of at least 250 square meters. m just not interested firms.

It began an endless roll call of manufacturers and suppliers of sandwich panels. As a result, it became clear that communicate with garage 12h6.5 m nobody wants. The interest showed only dealers, but with an additional charge + 20-50%. Only after the third bypass all available productions user finally agreed on the option, which is all arranged.

Important: signing a contract for the supply of sandwich panels ansushkov clearly prescribed terms and amount of compensation for the failure of a specified date. Manufacturer tightened the supply of sandwiches for 2 weeks from the promised, he was able to bring the panel to the deadlines specified in the contract.

After the delivery of the panels it went. Sandwiches assembled for a week and became a garage to resemble the finished structure.

Interested in the nuances of the installation of sandwich panels:

• Wall panels put manually forces three people.

Weight six meter wall sandwich panel size 6000h1000 mm and 100 mm - 90 kg.

• Roofing sandwich panel mounted using a manipulator who brought them. Weight panels - 120 kg.

• The panels are fixed to the frame of special self-tapping screws, designed for mounting sandwich. For wall panels screws were applied 15 cm long.

To fix the panel 6x1 meter requires 6 screws.

ansushkov:

All panels are latched into the lock, which ensures a tight fit. Angles propenival, then he walked with silicone sealant and closed the joints special barge. Flashings put on dowel. Windows and doors are set by means of special brackets. Panel, if necessary, cut with a special knife, cut the way, very easy to cut discs do not advise - because of uneven edges spoils the look of the panels.

Another problem that emerged during the construction of the garage of sandwich panels with their own hands - to find sets of gates at the right price. Installers, seeing the size of the garage and find out what it's made, thought ansushkov builds a body shop or car wash and wrung price from 85 to 150 thousand. per set. Then the user went to the trick - he calculated the size and ordered a simple gate controlled by a remote.

The result: a set of pairs of garage door remote control has cost 75 thousand. rub.

Windows for garage cost 12 thousand. rub. This - of the double structure, size m 1.4h1 with swing-out portion for ventilation.

To save internal garage partition for storage, made from scraps of panels.

Thanks to the accurate calculation of the number of panels, do not have to spend money to rebuy "extra" sandwiches, which are not refundable when unpacking.

Features of operation of the garage of the sandwich panels

build a garage ansushkov, electrician held therein and mounted lighting and heating as electrical convector selected power of 2 kW. Experience has shown that this is sufficient to maintain a comfortable temperature in the garage of sandwich panels in the winter.

Also interested in the cost of its construction.

ansushkov:

For exact price the garage of sandwich panels question I can ask to "personal," but I will say this, that the dimensions 12h6.5 m this is quite a good garage cost is very inexpensive. Familiar classic garage built of aerated concrete, the size of 6x9 meters. After facing brick, interior decoration and arrangement without the normal floor of his garage cost is more expensive than mine. And so, let everyone decide for himself, he approaches this technology or not in a garage. I chose, in my opinion, the best value for money, speed of construction, quality and functionality.

Ask a question on our website in the subject ansushkovthe construction of the garage of the sandwich panels. The article describes, how to build a brick garage with his hands, and about the nuances of construction of the foundation slab, warmed Epps.

The video - unusual and functional garage and workshop.

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