House of homemade heatblock - version of the budget construction

The portal has repeatedly commented on the relatively new composite masonry - TEPLOBLOK, but it was a factory product. It appears, and at home can obtain a material with characteristics worthy and twice cheaper. This convinced one of our craftsmen who built the house of TEPLOBLOK own production. In his theme, he talks about the intricacies of technology, features brickwork and experience of staying.

Content

Production TEPLOBLOK.
Building a house from TEPLOBLOK.

Making TEPLOBLOK

Teploehffektivnyh blocks (TEPLOBLOK, polyblock) are three-layered product with a construction layer of most lightweight concrete, preferably of expanded clay. The heat insulation layer is typically made of foamed polystyrene, less of extruded polystyrene foam. The outer, decorative layer - textured, colored in the mass or natural gray color, in the first case after the masonry facade does not require polishing, in the second coating is needed.

Opting for heatblock craftsman made due to the successful combination of circumstances.

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Zzaur (participant FORUMHOUSE):

I am a professional programmer, related to the construction not previously had. But nevertheless, when I had to build a house, he decided to design and build their own. This helped me to my father, and the hands of the Internet. Why multiblock - yes because I accidentally got the molds, vibration table, a cement mixer and a table for cutting foam - the whole kit for self-production of multiblock.

Also lucky and suburban areas, obtained during the time of the Soviet country on the outskirts of the city, and now overgrown building and was very much in line.

To house turned maximum reliability, durability and thermal efficiency, craftsman decided cast blocks 40 cm thick, with a structural layer made of heavy concrete with average filling gravel fraction. At Stavropol rather soft winter, so it is considered that the thickness of the PPS 150 mm more than enough. When creating a project poryadovkoy revealed that house would need about 1,250 units - ordinary and angular. Those who are in the future plans to count the number of blocks, recommends doing the calculations in Excel.

consumables

Cement M500 - 4.5 tons (3 Big running).
Crushed - 1 machine.
Sand - 1 machine.
PSB-S-25 (1000 × 1200 × 150 mm) - 20 m³.

Dimensions of foam slabs have been chosen in order to minimize waste, the size used in the block tabs 150 × 20 × 40 mm.

Purchased sand, gravel and concrete enough not only blocks, but also on the foundation tape, plaster walls, the floor and fill another fence remained.

Due to bulk purchase to get a substantial savings on materials. durability of blocks Zzaur picked empirically - experimented with proportions, molded unit refers to the examination. He stopped on the solution, giving at the output M50-75 strength sufficient for one-storey building with a wooden ceiling. The blocks were tested in the finished form, with the foam layer.

proportions

One die casting the next batch of 12 units:

Cement - 2 buckets.
Granite rubble - 6 buckets.
Sand - 11 buckets.

For additional locking of foam per unit length used for two fiberglass reinforcement (6 mm diameter, 20 cm length). To make the texture of natural stone used the reusable inserts.

Zzaur:

The form is installed on a vibrating table, after pouring concrete is vibrated for 10-15 seconds, then deadhead form dragged several meters, covering film, and the next day still warm blocks are placed on the wall. Styrofoam cut on the cutting table, cutting table and the vibrating table is welded from sheet metal and parts on vibration table below has been welded to the vibration motor (p 4000), and on the cutting table attached a string through LATR incandescent.

Before filling the mold on a level exhibited, in addition, they were of high quality metal with a "memory", which allowed to obtain almost ideal geometry blocks with a tolerance of 1-2 mm. Later it helped to save masonry mixture due to the thin seam. Corner blocks are made in these forms differ only used for the front of the ear and for "halves" in the form of established metal plug.

The wall of the blocks obtained is lighter than solid - although the weight of a block about 40 kg of heavy concrete, a cubic meter of the total weight of the wall beyond approximately 1100-1200 kg. unit cost price of about 85-90 rubles, while the ex-factory price in the region of 200 rubles, in addition, there are no costs for delivery and handling, and storage space is required.

Building a house from TEPLOBLOK

As a programmer, Zzaur "On the short leg" with a computer, the project is a single-storey house with an area of 96 m², with dimensions of 10 × 11,2 m, with poryadovkoy, developed independently.

After drafting craftsman counted heat engineering unit characteristics and dew point, as shown by calculations - TEPLOBLOK passes in all respects.

Ribbon foundation under the house, buried 1.2 meters, all rough floors - cement, on the ground, after pouring and curing inside the construction site and installed the equipment began to masonry. In the evening all five forms were filled afternoon blocks accurately extracted, still warm, and immediately went to work. It is a vicious cycle - until solidified a new party with a craftsman worker just had time to use the last 60 blocks. Clutches for finished "warm" mixture of door and window openings metallic area (75 × 75 mm). You can do the usual solution, and make a thicker seam itself by virtue of masonry and non-professional.

Can put on the DSP, if you follow the technology, it is no problem, and the seam up to 2 cm view absolutely does not spoil. I used the same DSP, only the "warm", in bags - and red tape, and waste less spread in the bucket and went to work (and shuts easily trowel, hand only tired)
The seam between 0.5 cm and 2 cm looks just a bomb, I have a 1 cm.
In the most masonry nothing complicated (put itself), if enough strength to lift and hold the unit - my heavy (42.5 kg) of rubble when lightweight aggregate blocks (27-30 kg) is even easier and faster. The main thing - to observe and monitor the level of plumb.

TEPLOBLOK manufacturers recommend to embroider seams and plug the sealant craftsman instead of pointing passed on Fresh seams with a stiff brush - and immediately spray with the front of the deleted block. He dispensed with sealant and no regrets, but may save longer bear - 80 cm, lacking only the slanting rain in a strong wind.

Box, from the foundation and finishing the roof, was built in four months, two of them took on the walls.

The next step was plastered walls, filled the finishing floor, held electrical, water supply and sewerage. Grooves under the electrician doing the drill, the whole house was in a day. Bolt holes for fastening insulating glass pre-drilled. Heating gas, by a two-circuit boiler, so a separate boiler room layout is not provided.

Selected technologies and their home handyman happy, but it was necessary to provide for replenishment.

Zzaur:

Everything suits me! warm in winter, cool in summer! The only size does not suit - there was a third child.

Some members accused of Default in TEPLOBLOK advertising, but he said that if they advertised, then not a specific brand, and technology budget, which gives it to the house nearly a hundred squares missed the 900 000 rubles. And the lion's share of spending has fallen to the foundation and the roof.

Details on homemade TEPLOBLOK - in the subject line Zzaura, a factory composite and nuances of work - article about modern stone houses. Another technology of building energy efficient homes - the material a monolithic foam. In the video - an energy-efficient solution for a country house.